Improving lean design of production systems by visualization support
Paper in proceeding, 2016

The design process of production systems is complex with many different aspects to consider for efficiently developing and installing an effective system. Important success factors during the design process are typically the abilities to identify and manage risks, develop mitigation plans, and conduct timely proactive problem solving. The work reported in this paper is part of research addressing methods for how the design process can be supported by using virtual representations of the factory environments captured with 3D laser scanning. This support is evaluated in an industrial study of one industrialization project in the manufacturing industry. The industrialization project follows the process to design layout, work places, and plan for installation of new equipment to create a production system within a refurbished shop floor area. The area will include CNC machining centers, welding stations, product inspection, product cleaning, and material handling. 3D laser scanning is used to provide an accurate and realistic virtual representation of the current shop floor area. This virtual representation is combined with 3D CAD models of the new machining centers and other equipment to provide a realistic visualization of the planned production system. The research approach and its questions investigate the benefits of combining the lean principles to design and development of production systems using a realistic visualization, which include systematic risk analysis and problem solving as important activities. The result shows that visualization support gave a great advantage to identify the possible risks and problems, which resulted in higher confidence and substantial timesaving in planning and execution of the industrialization project.

Lean development

Manufacturing systems

Production system design

3D laser scanning



Erik Lindskog

Chalmers, Product and Production Development, Production Systems

Johan Vallhagen

Chalmers, Product and Production Development, Product Development

GKN Aerospace Services

Jonatan Berglund

Chalmers, Product and Production Development, Production Systems

Björn Johansson

Chalmers, Product and Production Development, Production Systems

Procedia CIRP

22128271 (ISSN)

Vol. 41 602-607

Subject Categories

Production Engineering, Human Work Science and Ergonomics

Areas of Advance




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