Cavitation Simulations of a Low Head Contra-rotating Pump-turbine

Other conference contribution, 2023

To meet the demands of a larger share of the electrical energy produced by intermittent renewable energy sources, an increasing amount of plannable energy sources is needed. One solution to handle this is to increase the amount of energy storage in the electrical grids. The most widespread energy storage technology today is by far pumped hydro storage (PHS). In an attempt to enable PHS at low-head sites, the ALPHEUS (augmenting grid stability through low head pumped hydro energy utilization and storage) EU Horizon 2020 research project was formed. In ALPHEUS, new axial flow, low-head, contra-rotating pump-turbine (CRPT) designs are investigated. A CRPT has two individual runners rotating in opposite directions.

CRPTs developed within the ALPHEUS project have already been thoroughly analysed at stationary and transient operating conditions by the authors. However, the effects on the CPRT's performance due to potential cavitation on the runner blade surfaces have previously not been investigated. For that reason, the current study focuses on running cavitation simulations on a model scale CRPT using the OpenFOAM computational fluid dynamics (CFD) software. In the CFD simulations, cavitation is modelled as a two-phase liquid-vapour mixture using the interPhaseChangeDyMFoam solver. The two runner domains have a prescribed solid body rotation. Condensation and evaporation processes are handled with the Schnerr-Sauer model. Turbulence is managed with the k-omega shear stress transport-scale adaptive simulation (kOmegaSSTSAS) model. Flow-driving pressure differences over the computational domain are achieved with the headLossPressure boundary condition to emulate a larger experimental test facility of which the CRPT is part.

Figure 1 shows a snapshot in time of an iso-surface (light blue) of cavitating cloud with alpha_liquid=0.9 in turbine mode. At this operating point, a small amount of cavitating flow is found by the suction side of the leading edges of the left runner, which is facing a lower reservoir. In Figure 2, the same type of iso-surface is shown, however now in pump mode. It is seen that the pump mode operating condition is much worse than the turbine mode. The cavitating cloud covers most of the suction side of the left runner, additionally, the tip-clearance region is also exposed to cavitation. Furthermore, traces of cavitation are found on the leading edges of the right runner as well as on the left small-support struts. It is thus important to, at least, analyse the pump mode to determine if and how much cavitation affects the CRPS's operating performance.