Recycling primary batteries into advanced graphene flake-based multifunctional smart textiles for energy storage, strain sensing, electromagnetic interference shielding, antibacterial, and deicing applications

Journal article, 2024

Batteries are extensively used owing to their pivotal role in energy storage. However, their adverse environmental impact remains a significant challenge. The prevailing technologies for treating and handling battery waste are remarkably complex and expensive, highlighting the urgent need to upcycle spent battery materials into valuable resources to mitigate their environmental footprint. To that end, this paper reports a scheme for recycling graphite rods and Zn from Zn–C batteries. In this approach, polymeric composites synthesized using graphene flakes extracted from the graphite rods of spent batteries are used to fabricate multifunctional cotton textiles, and the outer Zn case of the spent batteries is employed as a Zn anode in energy storage devices. The synthesized multifunctional fabric shows excellent energy storage performance, particularly in Zn-ion hybrid supercapacitors, achieving a specific capacitance of 140 F g−1 at a scan rate of 0.5 A g−1; an electromagnetic interference shielding efficiency of ∼48 dB; wearable sensing capabilities for human motion detection; and Joule heating behavior for deicing. Moreover, the fabric exhibits remarkable antibacterial efficiency, with an approximately 27-mm-wide inhibition zone against both Gram-positive and Gram-negative bacteria. The “waste-to-wonder” strategy presented herein holds promise for environmental protection and innovative multifunctional textile fabrication.