Surface coatings to mitigate phase separation in LiFePO4 during lithium-ion battery discharge
Journal article, 2026

To achieve long-lasting, high-performance lithium-ion batteries, local inhomogeneity in current density must be avoided. One driver of such inhomogeneity is the spinodal decomposition of active materials into Li-rich and Li-poor phases during charge and discharge, respectively. Whether or not such phase separation occurs is linked to the dynamics of lithium (Li) at the active material surface and within its bulk. Here, we show that particle surface coatings can be designed to inhibit phase separation. Using LiFePO4 as a model system, we prepare particles with different coatings in order to tune Li dynamics and electronic structure and thereby induce or prevent phase separation, which we verify through experiment and ab initio calculations. We then leverage our findings to create a mixed ceramic-carbon coating that mitigates phase separation down to rates as low as 0.1C and simultaneously enables fast (dis)charge up to 5C.

lithium-ion batteries

phase separation

surface coating

spinodal decomposition

LiFePO4

lithium dynamics

Author

Peter Benedek

Swiss Federal Institute of Technology in Zürich (ETH)

Stanford University

Xueyan Zhao

Swiss Federal Institute of Technology in Zürich (ETH)

Emanuel Rudolf Bileter

Swiss Federal Laboratories for Materials Science and Technology (Empa)

Annina Moser

Swiss Federal Institute of Technology in Zürich (ETH)

Ola Kenji Forslund

Royal Institute of Technology (KTH)

Nami Matsubara

Royal Institute of Technology (KTH)

E. Nocerino

Royal Institute of Technology (KTH)

Stephen P. Cottrell

STFC Rutherford Appleton Laboratory

Marisa Medarde

Paul Scherrer Institut

Yasmine Sassa

Chalmers, Physics, Materials Physics

Ramesh Shunmugasundaram

Swiss Federal Institute of Technology in Zürich (ETH)

Thomas Francisco Jaramillo

Stanford Engineering

Stanford University

A. Borgschulte

Swiss Federal Laboratories for Materials Science and Technology (Empa)

Fanni Jurànyi

Laboratory for Neutron Scattering, Villigen

Martin Månsson

Royal Institute of Technology (KTH)

Vanessa Wood

Swiss Federal Institute of Technology in Zürich (ETH)

Matter

25902393 (ISSN) 25902385 (eISSN)

Vol. In Press

Subject Categories (SSIF 2025)

Materials Chemistry

Condensed Matter Physics

Physical Chemistry

DOI

10.1016/j.matt.2026.102725

More information

Latest update

4/13/2026