Industrial adoption of design methods: Guiding sustainable design and collaboration in the manufacturing industry
Doctoral thesis, 2026

The manufacturing industry needs a rapid shift in how products are designed and produced to better contribute to sustainable production and consumption. This, together with emerging technologies, upcoming legislation, and changing market trends, drives a sustainability transition in manufacturing companies, and design has been identified as a crucial enabler of this transition. Therefore, design researchers have proposed several design methods to support adequate integration of sustainability in their design processes.

Despite their evidenced benefits, the industrial adoption of such design methods remains underutilized, an issue that has persisted and been continuously raised for more than 20 years in the 'design domain'. This is a multifaceted issue, and previous research has identified several barriers and enablers to adoption, ranging from recommendations to modify, simplify, or 'improve' these design methods, to promoting the use of qualitative data. Although many of these enablers have proven successful, the industrial adoption of design methods remains a contemporary issue. At the same time, change has been thoroughly treated in the 'management domain', and there is an underutilized body of knowledge that can be used to better understand why this issue persists and to strengthen practical contributions, thus contributing to the design community. This research, therefore, adopts an interdisciplinary perspective to study industrial adoption, employing several methods to collect and analyze qualitative empirical data together with actors in the Swedish manufacturing industry, including action research, case studies, participant observation, Glaserian grounded theory, questionnaires, and interviews.

There are four main contributions of this research: (i) A descriptive framework that captures 53 interdisciplinary barriers and enablers to the industrial adoption of design methods. The framework incorporates process and methodological, organizational, and human-behavioral perspectives, capturing several factors typically scattered across research domains; (ii) Two new concepts are proposed, the dualism of design methods and the situational design problem. These, in turn, clarify the role of design methods in a sustainability transition and also clarify the key barriers to industrial adoption; (iii) A needs-driven and collaboration-based adoption approach that guides industrial adoption by supporting researchers and practitioners to adapt design methods; (iv) An interactive method to guide the assessment of a collaborative ecosystem's ability to share and manage sustainability information and data.

Information and data management

Design

Design methods

Manufacturing industry

Sustainable design

Change management

Collaboration

Virtual Development Laboratory
Opponent: Glenn Johansson, Lund University, Sweden

Author

Adam Mallalieu

Chalmers, Industrial and Materials Science, Product Development

DERIVE AND INTEGRATE SUSTAINABILITY CRITERIA IN DESIGN SPACE EXPLORATION OF ADDITIVE MANUFACTURED COMPONENTS

Proceedings of the Design Society,;Vol. 3(2023)p. 1197-1206

Paper in proceeding

A. Mallalieu., M. Sandgren Watz., O. Isaksson., S. I. Hallstedt., L. Almefelt. "From design methods to practice: guiding adoption of sustainable design in manufacturing companies"

A. Mallalieu., O. Isaksson., S. I. Hallstedt., M. Sandgren Watz., G. Dokter., L. Almefelt. "Sharing and managing sustainability information and data in collaborative ecosystems – Insights from testing a novel assessment method with the automotive industry"

A risk analysis method for implementation of additive manufacturing

Journal of Engineering Design,;Vol. 37(2026)p. 311-338

Journal article

The manufacturing industry has played an important role in technological advances and in introducing new products that meet a wide range of societal needs. However, these new products also come with a cost. Their production and use, for example, contribute to increased greenhouse gas emissions, resource consumption, waste generation, and social issues related to, e.g., material sourcing across the value chain. In parallel, society at large is facing a multitude of complex challenges, including poverty, climate change, resource scarcity, biodiversity loss, and inequality. In turn, this calls for a sustainability transition across several levels, including the global economy, policies, and business models, thereby also influencing how we should and can produce and consume products.

At the same time, design has also been identified as an important driver in ensuring sustainability is considered from the beginning in the products we produce and use, since a significant part of the product's impact is determined during the early design phases. Moreover, over the years, design researchers have therefore proposed several new design methods to help companies integrate sustainability early in their design processes. However, the industrial adoption of such design methods has proven difficult for several reasons, ranging from access to data to clarifying their value and bridging the gap between theory and industrial practice. If this were not difficult enough, it is also well known that people, in general, can be hesitant to change and occasionally need to be actively convinced to do so. Previous research has found that close collaboration is often key, as it, for example, fosters ownership and creates a sense of urgency.

This research has therefore explored how design researchers and industry stakeholders can collaborate more closely to improve the industrial adoption process. Through several research studies conducted with actors in the Swedish manufacturing industry, four key contributions are proposed in this thesis: (i) 53 key barriers and enablers that influence industrial adoption, which should be considered during the development of new design methods: (ii) A conceptual model that supports clarifying why some these key barriers arise, and what roles design methods have in a sustainability transition; (iii) An adoption approach that can guide design researchers and industry stakeholders in how to collaborate and bridge the gap between theory and industrial practice: (iv) An interactive assessment method that promotes the sharing and management of sustainability information and data among collaborating actors early in the design process. Together, these form a framework for industrial adoption of new design methods that guide sustainable design and collaboration in the manufacturing industry.

Sustainable Materials Data Ecosystem

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Designing the Impact of Digital Product Passport DIPP

VINNOVA (2022-01657), 2022-10-17 -- 2023-07-17.

FFI - Strategic Vehicle Research and Innovation, 2022-10-17 -- 2023-07-17.

Circular and Data Driven Collaborative Design Framework (CADCOD)

VINNOVA (2023-02637), 2023-11-01 -- 2024-06-30.

Demonstration of Infrastructure for Digitalization enabling industrialization of Additive Manufacturing (DiDAM)

VINNOVA, 2020-02-20 -- 2023-02-20.

VINNOVA (2019-05591), 2020-02-20 -- 2023-02-20.

Digital Sustainability Implementation Package (DSIP)

VINNOVA (2020-04163), 2021-03-01 -- 2023-03-01.

VINNOVA, 2021-03-01 -- 2023-03-01.

Driving Forces

Sustainable development

Innovation and entrepreneurship

Areas of Advance

Production

Subject Categories (SSIF 2025)

Mechanical Engineering

DOI

10.63959/chalmers.dt/5883

ISBN

978-91-8103-426-4

Doktorsavhandlingar vid Chalmers tekniska högskola. Ny serie: 5883

Publisher

Chalmers

Virtual Development Laboratory

Online

Opponent: Glenn Johansson, Lund University, Sweden

More information

Latest update

5/12/2026