Industrial adoption of design methods: Guiding sustainable design and collaboration in the manufacturing industry
Doctoral thesis, 2026
Despite their evidenced benefits, the industrial adoption of such design methods remains underutilized, an issue that has persisted and been continuously raised for more than 20 years in the 'design domain'. This is a multifaceted issue, and previous research has identified several barriers and enablers to adoption, ranging from recommendations to modify, simplify, or 'improve' these design methods, to promoting the use of qualitative data. Although many of these enablers have proven successful, the industrial adoption of design methods remains a contemporary issue. At the same time, change has been thoroughly treated in the 'management domain', and there is an underutilized body of knowledge that can be used to better understand why this issue persists and to strengthen practical contributions, thus contributing to the design community. This research, therefore, adopts an interdisciplinary perspective to study industrial adoption, employing several methods to collect and analyze qualitative empirical data together with actors in the Swedish manufacturing industry, including action research, case studies, participant observation, Glaserian grounded theory, questionnaires, and interviews.
There are four main contributions of this research: (i) A descriptive framework that captures 53 interdisciplinary barriers and enablers to the industrial adoption of design methods. The framework incorporates process and methodological, organizational, and human-behavioral perspectives, capturing several factors typically scattered across research domains; (ii) Two new concepts are proposed, the dualism of design methods and the situational design problem. These, in turn, clarify the role of design methods in a sustainability transition and also clarify the key barriers to industrial adoption; (iii) A needs-driven and collaboration-based adoption approach that guides industrial adoption by supporting researchers and practitioners to adapt design methods; (iv) An interactive method to guide the assessment of a collaborative ecosystem's ability to share and manage sustainability information and data.
Information and data management
Design
Design methods
Manufacturing industry
Sustainable design
Change management
Collaboration
Author
Adam Mallalieu
Chalmers, Industrial and Materials Science, Product Development
Barriers and enablers for the adoption of sustainable design practices using new design methods – Accelerating the sustainability transformation in the manufacturing industry
Sustainable Production and Consumption,;Vol. 51(2024)p. 137-158
Journal article
DERIVE AND INTEGRATE SUSTAINABILITY CRITERIA IN DESIGN SPACE EXPLORATION OF ADDITIVE MANUFACTURED COMPONENTS
Proceedings of the Design Society,;Vol. 3(2023)p. 1197-1206
Paper in proceeding
A. Mallalieu., M. Sandgren Watz., O. Isaksson., S. I. Hallstedt., L. Almefelt. "From design methods to practice: guiding adoption of sustainable design in manufacturing companies"
A. Mallalieu., O. Isaksson., S. I. Hallstedt., M. Sandgren Watz., G. Dokter., L. Almefelt. "Sharing and managing sustainability information and data in collaborative ecosystems – Insights from testing a novel assessment method with the automotive industry"
A risk analysis method for implementation of additive manufacturing
Journal of Engineering Design,;Vol. 37(2026)p. 311-338
Journal article
At the same time, design has also been identified as an important driver in ensuring sustainability is considered from the beginning in the products we produce and use, since a significant part of the product's impact is determined during the early design phases. Moreover, over the years, design researchers have therefore proposed several new design methods to help companies integrate sustainability early in their design processes. However, the industrial adoption of such design methods has proven difficult for several reasons, ranging from access to data to clarifying their value and bridging the gap between theory and industrial practice. If this were not difficult enough, it is also well known that people, in general, can be hesitant to change and occasionally need to be actively convinced to do so. Previous research has found that close collaboration is often key, as it, for example, fosters ownership and creates a sense of urgency.
This research has therefore explored how design researchers and industry stakeholders can collaborate more closely to improve the industrial adoption process. Through several research studies conducted with actors in the Swedish manufacturing industry, four key contributions are proposed in this thesis: (i) 53 key barriers and enablers that influence industrial adoption, which should be considered during the development of new design methods: (ii) A conceptual model that supports clarifying why some these key barriers arise, and what roles design methods have in a sustainability transition; (iii) An adoption approach that can guide design researchers and industry stakeholders in how to collaborate and bridge the gap between theory and industrial practice: (iv) An interactive assessment method that promotes the sharing and management of sustainability information and data among collaborating actors early in the design process. Together, these form a framework for industrial adoption of new design methods that guide sustainable design and collaboration in the manufacturing industry.
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Circular and Data Driven Collaborative Design Framework (CADCOD)
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Demonstration of Infrastructure for Digitalization enabling industrialization of Additive Manufacturing (DiDAM)
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Digital Sustainability Implementation Package (DSIP)
VINNOVA (2020-04163), 2021-03-01 -- 2023-03-01.
VINNOVA, 2021-03-01 -- 2023-03-01.
Driving Forces
Sustainable development
Innovation and entrepreneurship
Areas of Advance
Production
Subject Categories (SSIF 2025)
Mechanical Engineering
DOI
10.63959/chalmers.dt/5883
ISBN
978-91-8103-426-4
Doktorsavhandlingar vid Chalmers tekniska högskola. Ny serie: 5883
Publisher
Chalmers