Improved productivity by reduced variation in gas metal arc welding (GMAW)
Artikel i vetenskaplig tidskrift, 2017
The purpose of the research conducted is to describe
the consequences of variation in the welding industry
and the effect it has on manufacturing productivity. The potential has shown to be hidden in unnecessarily stringent requirements and over-processing. This has been studied in
steps: customer requirements, design and analysis, preparation, welding, and assessment. The effect of variation in each step has been analyzed including estimations of its productivity improvement potential. Theoretically, in a perfect situation, with customized requirements and eliminated variation, more
than half of all welding could be removed. Such a reduction is certainly neither practical nor possible. However, a sensible, controlled reduction could still have a very high impact. The financial implications are therefore substantial. The improved productivity of the manufacturing resources could be used for business development and increased production. To be able to realize the potential, interdisciplinary efforts are necessary.
Management across different functions need to agree on the
intended product life and make decisions thereafter.