Squeak and Rattle Prediction for Robust Product Development
Licentiatavhandling, 2020

Squeak and rattle are nonstationary, irregular and impulsive sounds that happen inside the car cabin. For decades, customer complaints about squeak and rattle have been, and still are, among the top quality issues in the automotive industry. These annoying sounds are perceived as quality defect indications and burden warranty costs to the car manufacturers. Today, the quality improvements regarding the persistent type of sounds in the car, as well as the increasing popularity of electric engines, as green and quiet propulsion solutions, stress the necessity for suppressing annoying sounds like squeak and rattle more than in the past. The technical solution to this problem is to approach it in the pre-design-freeze phases of the product development and by employing design-concept-related practises. To nail this goal, prediction and evaluation tools and methods are needed to deal with the squeak and rattle quality issues upfront in the product development process.

The available tools and methods for prediction of squeak and rattle sounds in the pre-design-freeze phase in a new car development process are not yet sufficiently mature. The existing knowledge gap about the mechanisms behind the squeak and rattle sounds, the lack of accurate simulation and post-processing methods, as well as the computational cost of complex simulations are some of the significant hurdles in this immaturity. This research addresses this problem by identifying a framework for prediction of squeak and rattle sounds in the form of a cause and effect diagram. The main domains and the elements and the sub-contributors to the problem in each domain within this framework are determined through literature studies, field explorations and the conducted descriptive studies on the subject. Further, improvement suggestions for the squeak and rattle evaluation and prediction methods are proposed through prescriptive studies. The applications of some of the proposed methods in the automotive industry are shown and examined in industrial problems.

simulation

product development

squeak and rattle

sound quality

Online through https://chalmers.zoom.us/j/69242581929; Password: 972239
Opponent: Dag Glebe, RISE, Sweden

Författare

Mohsen Bayani

Chalmers, Industri- och materialvetenskap

Effect of temperature variation on the perceived annoyance of rattle sounds in the automotive industry

Proceedings of the 23rd International Congress on Acoustics, ICA 2019,; (2019)p. 4383-4390

Paper i proceeding

M. Bayani, C. Wickman, and R. Söderberg, “Analysis of sound characteristics to design an annoyance metric for rattle sounds in the automotive industry.” Submitted to the International Journal of Vehicle Noise and Vibration, 2019

Nonlinear modelling and simulation of impact events and validation with physical data

Proceedings of ISMA 2018 - International Conference on Noise and Vibration Engineering and USD 2018 - International Conference on Uncertainty in Structural Dynamics,; (2018)p. 4427-4441

Paper i proceeding

Squeak and rattle prevention by geometric variation management using a two-stage evolutionary optimisation approach

ASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE),; (2020)

Paper i proceeding

Squeak and Rattle Prediction for Robust Product Development

Volvo Cars, 2016-08-01 -- .

Ämneskategorier

Produktionsteknik, arbetsvetenskap och ergonomi

Tillförlitlighets- och kvalitetsteknik

Programvaruteknik

Styrkeområden

Produktion

Doktorsavhandlingar vid Chalmers tekniska högskola. Ny serie

Utgivare

Chalmers tekniska högskola

Online through https://chalmers.zoom.us/j/69242581929; Password: 972239

Online

Opponent: Dag Glebe, RISE, Sweden

Mer information

Senast uppdaterat

2020-11-11