Variation Simulation of Welded Assemblies Using a Thermo-Elastic Finite Element Model
Journal article, 2014

Every series of manufactured products has geometric variation. Variation can lead to products that are difficult to assemble or products not fulfilling functional or aesthetic requirements. In this paper, we will consider the effects of welding in variation simulation. Earlier work that has been combining variation simulation with welding simulation has either applied distortion based on nominal welding conditions onto the variation simulation result, hence loosing combination effects, or has used transient thermo-elasto-plastic simulation, which can be very time consuming since the number of runs required for statistical accuracy can be high. Here, we will present a new method to include the effects of welding in variation simulation. It is based on a technique that uses a thermo-elastic model, which previously has been shown to give distortion prediction within reasonable accuracy. This technique is suited for variation simulations due to the relative short computation times compared to conventional transient thermo-elasto-plastic simulations of welding phenomena. In a case study, it is shown that the presented method is able to give good predictions of both welding distortion and variation of welding distortions compared to transient thermo-elasto-plastic simulations.

DISTORTION

volumetric shrinkage

PREDICTION

welding simulation

variation simulation

Author

Samuel C Lorin

Chalmers, Product and Production Development, Product Development

Christoffer Cromvik

Fraunhofer-Chalmers Centre

Johan Carlson

Fraunhofer-Chalmers Centre

Lars Lindkvist

Chalmers, Product and Production Development, Product Development

Rikard Söderberg

Chalmers, Product and Production Development, Product Development

Journal of Computing and Information Science in Engineering

1530-9827 (ISSN)

Vol. 14 3 Art. no. 031003-

Areas of Advance

Production

Subject Categories

Computer Science

DOI

10.1115/1.4027346

More information

Latest update

3/20/2018