Exploring the Solubility of Ethylene Carbonate in Supercritical Carbon Dioxide: A Pathway for Sustainable Electrolyte Recycling from Li-Ion Batteries

Journal article, 2025

Ethylene carbonate is, among other applications, used in Li-ion batteries as an electrolyte solvent to dissociate Li-salt. Supercritical CO2 extraction is a promising method for the recycling of electrolyte solvents from spent batteries. To design an extraction process, knowledge of the solute solubility is essential. In this work, the solubility of ethylene carbonate at different pressure (80–160 bar) and temperature (40 ◦C, and 60 ◦C) conditions is studied. It is shown that the solubility of ethylene carbonate increased with pressure at both temperatures, ranging from 0.24 to 8.35 g/kg CO2. The retrieved solubility data were fitted using the Chrastil model, and the average equilibrium association number was determined to be 4.46 and 4.02 at 40 ◦C and 60 ◦C, respectively. Scanning electron microscopy, Fourier-transform infrared spectroscopy, and X-ray diffraction analysis of the collected ethylene carbonate indicated that the crystal morphology and structure remained unchanged. A proof-of-principle experiment showed that EC can be successfully extracted from Li-ion battery waste at 140 bar and 40 ◦C.