Quantitative Assessment of the Impact of Alternative Manufacturing Methods on Aeroengine Component Lifing Decisions
Artikel i vetenskaplig tidskrift, 2017

Static structural aeroengine components are typically designed for full lifetime operation. Under this assumption, efforts to reduce weight in order to improve performance result in structural designs that necessitate expensive manufacturing solutions to ensure high reliability. However, there exist repair techniques that enable the consideration of alternative manufacturing and/or maintenance strategies, in which case different component lifing decisions may be preferable. The research presented in this paper proposes a value-maximizing design framework that models and optimizes component lifing decisions in an aeroengine product-service system context by considering manufacturing and maintenance alternatives. To that end, a lifecycle cost model is developed as a proxy of value creation. Component lifing decisions are made to minimize net present value of lifecycle costs. The impact of manufacturing (represented by associated intial defects) and maintenance strategies (repair and/or replace) on lifing design decisions is quantified by means of failure models whose output is an input to the lifecycle cost model. It is shown that, under different conditions, it may not be prudent to design for full life but rather accept shorter life and then repair or replace the component. This is especially evident if volumetric effects on low cycle fatigue life are taken into account. It is possible that failure rates based on legacy engines do not translate necessarily to weight-optimized components. Such an analysis can play a significant supporting role in engine component design in a product-service system context.

Failure

Manufacturing

Low cycle fatigue

Life cycle costing

Maintenance

Engines

Reliability

Structural design

Weight (Mass)

Design

Författare

Benjamin Thomsen

Massachusetts Institute of Technology (MIT)

Michael Kokkolaras

Chalmers, Produkt- och produktionsutveckling, Produktutveckling

Tomas Månsson

GKN Aerospace

Ola Isaksson

Chalmers, Produkt- och produktionsutveckling, Produktutveckling

Journal of Mechanical Design - Transactions of the ASME

1050-0472 (ISSN)

Vol. 139 2

Ämneskategorier

Produktionsteknik, arbetsvetenskap och ergonomi

Drivkrafter

Hållbar utveckling

Styrkeområden

Produktion

DOI

10.1115/1.4034883