Mechanical properties and microstructural characterisation including high-temperature performance of Al-Mn-Cr-Zr-based alloys tailored for additive manufacturing

Bharat Mehta; Sven Bengtsson; Dmitri Riabov; Elanghovan Natesan; Karin Frisk; Johan Ahlström; Lars Nyborg

doi:10.1016/j.matdes.2024.113160

Mechanical properties and microstructural characterisation including high-temperature performance of Al-Mn-Cr-Zr-based alloys tailored for additive manufacturing
Journal article, 2024

Powder bed fusion-laser beam (PBF-LB), an additive manufacturing process, takes advantage of rapid cooling rates (103-106 K/s) to enable novel aluminium alloys. This study reports the mechanical properties of one such alloy system (Al-Mn-Cr-Zr based). The alloys based on this system are designed to be precipitation hardenable with high service temperatures. To elucidate the precipitation hardening, three alloy variants were studied involving different heat-treated conditions. Uniaxial tensile testing at room temperature revealed yield strengths between 250–500 MPa with elongation to fracture of 5–25 % with high repeatability. To demonstrate high-temperature resistance, two alloy variants in peak hardened condition were tested at temperatures of up to 573 K. Yield strength up to 170 MPa at 573 K was observed. These properties in combination demonstrate highly competitive Al-alloys for high-temperature applications.

Mechanical properties

Powder bed fusion-laser beam

Precipitation hardening

Aluminium alloys

Additive manufacturing

High-temperature materials