High-temperature lithium transport and phase evolution in amorphous Al₂O₃ exposed to lead–lithium
Journal article, 2026

Ceramic materials exposed to lithium-containing environments are of interest for applications including solid-state electrolytes, electrochemical storage, and fusion reactor systems. In fusion blankets, ceramic coatings deposited on steel substrates must withstand high-temperature operation in contact with lithium-containing coolants while providing chemical stability, electrical insulation, and corrosion protection. This work investigates lithium transport, phase evolution, and chemical stability in ceramic coatings exposed to liquid lead-lithium environments. Amorphous Al₂O₃ coatings deposited by pulsed laser deposition (PLD) on EUROFER97 steel were exposed to static lead-lithium eutectic at 550 °C for up to 7000 h. Coating evolution was investigated by combining X-ray photoelectron spectroscopy (XPS), atom probe tomography (APT), transmission electron microscopy (TEM), and X-ray diffraction analyses with kinetic and thermodynamic modeling. Exposure to lead-lithium induces an amorphous-to-crystalline transition associated with the formation of the lithium-containing ternary phase LiAl₅O₈. Lithium rapidly diffuses into the alumina coating during early exposure stages, reaching a stable bulk concentration of approximately 3–4 at% after less than 1000 h. A lithium-enriched region develops at the coating–liquid metal interface, while localized lithium accumulation is also observed near the coating–steel interface. Despite lithium incorporation and partial crystallization, no significant lithium penetration into the EUROFER97 substrate is detected. These findings provide new insights into lithium incorporation mechanisms and phase evolution in ceramic coatings exposed to lithium-containing liquid metals, highlighting the importance of advanced characterization techniques for understanding their long-term behavior.

Lead-lithium

Phase, transformation

Alumina coatings

Lithium diffusion

Advanced characterizations

Pulsed laser deposition

Author

A. Stinchelli

Polytechnic University of Milan

X-nano Srl

Istituto Italiano di Tecnologia

B. Paladino

Polytechnic University of Milan

Istituto Italiano di Tecnologia

Andrew London

Culham Science Centre

Andrea Fazi

Chalmers, Physics, Microstructure Physics

F. De Boni

Istituto Italiano di Tecnologia

M. Klimenkov

Karlsruhe Institute of Technology (KIT)

M. T. Dürrschnabel

Karlsruhe Institute of Technology (KIT)

G. Leonardis

Polytechnic University of Milan

X-nano Srl

J. Julin

University of Jyväskylä

A. Priebe

Swiss Federal Laboratories for Materials Science and Technology (Empa)

Johann Michler

Swiss Federal Laboratories for Materials Science and Technology (Empa)

M. Laitinen

University of Jyväskylä

M. Angiolini

Ente Per Le Nuove Tecnologie, l'Energia e l'Ambiente

S. Bassini

Ente Per Le Nuove Tecnologie, l'Energia e l'Ambiente

M. Prato

Istituto Italiano di Tecnologia

C. Schroer

Karlsruhe Institute of Technology (KIT)

M. Utili

Ente Per Le Nuove Tecnologie, l'Energia e l'Ambiente

Mattias Thuvander

Chalmers, Physics, Microstructure Physics

F. Di Fonzo

Istituto Italiano di Tecnologia

X-nano Srl

Corrosion Science

0010-938X (ISSN)

Vol. 272 114256

Implementation of activities described in the Roadmap to Fusion during Horizon Europe through a joint programme of the members of the EUROfusion consortium

European Commission (EC) (101052200), 2021-01-01 -- 2025-12-31.

Subject Categories (SSIF 2025)

Materials Chemistry

Inorganic Chemistry

Condensed Matter Physics

Infrastructure

Chalmers Materials Analysis Laboratory

Areas of Advance

Materials Science

DOI

10.1016/j.corsci.2026.114256

Related datasets

Supplementary material [dataset]

URI: https://ars.els-cdn.com/content/image/1-s2.0-S0010938X26006657-mmc1.docx

More information

Latest update

9/28/2026