Sulfur recirculation for increased electricity production in Waste-to-Energy plants
Artikel i vetenskaplig tidskrift, 2014

Sulfur recirculation is a new technology for reducing boiler corrosion and dioxin formation. It was demonstrated in full-scale tests at a Waste to Energy plant in Goteborg (Sweden) during nearly two months of operation. Sulfur was recirculated as sulfuric acid from the flue gas cleaning back to the boiler, thus creating a sulfur loop. The new technology was evaluated by extensive measurement campaigns during operation under normal conditions (reference case) and operation with sulfur recirculation. The chlorine content of both fly ash and boiler ash decreased and the sulfur content increased during the sulfur recirculation tests. The deposit growth and the particle concentration decreased with sulfur recirculation and the dioxin concentration (I-TEQ) of the flue gas was reduced by approximately 25%. Sulfuric acid dew point measurements showed that the sulfuric acid dosage did not lead to elevated SO3 concentrations, which may otherwise induce low temperature corrosion. In the sulfur recirculation corrosion probe exposures, the corrosion rate decreased for all tested materials (16Mo3, Sanicro 28 and Inconel 625) and material temperatures (450 degrees C and 525 degrees C) compared to the reference exposure. The corrosion rates were reduced by 60-90%. Sulfur recirculation prevented the formation of transition metal chlorides at the metal/oxide interface, formation of chromate and reduced the presence of zinc in the corrosion products. Furthermore, measured corrosion rates at 525 degrees C with sulfur recirculation in operation were similar or lower compared to those measured at 450 degrees C material temperature in reference conditions, which corresponds to normal operation at normal steam temperatures. This implies that sulfur recirculation allows for higher steam data and electricity production without increasing corrosion.

Corrosion

Waste incineration

Superheater

Dioxins

p-dioxins

adding sulfur

Sulfur

steel

initial-stages

water-vapor

pcdd/f formation

high-temperature corrosion

biomass

combustion

fired cfb boiler

Författare

S. Andersson

Gotaverken Miljo AB

E. W. Blomqvist

SP Sveriges Tekniska Forskningsinstitut

L. Bafver

SP Sveriges Tekniska Forskningsinstitut

F. Jones

SP Sveriges Tekniska Forskningsinstitut

Kent Davidsson

SP Sveriges Tekniska Forskningsinstitut

Jan Froitzheim

Chalmers, Kemi- och bioteknik, Oorganisk miljökemi

M. Karlsson

Gotaverken Miljo AB

E. G. Larsson

Chalmers University of Technology

Jesper Liske

Chalmers, Kemi- och bioteknik, Oorganisk miljökemi

Waste Management

0956-053X (ISSN)

Vol. 34 67-78

Ämneskategorier

Oorganisk kemi

Miljövetenskap

DOI

10.1016/j.wasman.2013.09.002