Additive Manufacturing using Metal Pilot Line (MANUELA)
Forskningsprojekt , 2018 – 2022

Metal additive manufacturing (AM) allows, by enabling use of advanced design, production of high added value components, at levels that cannot be reached with conventional manufacturing technique.
Still, the AM-based manufacturing sequence implies large amounts of critical steps – design for AM, AM fabrication, post processing, etc. – compared to conventional production sequences. Presently, the key competencies related to these steps are either not fully implemented at industrial level (process quality monitoring) or dispersed geographically with poor connection between different steps.
Relying on two major AM technologies (LPBF: Laser Powder Bed Fusion and EBM Electron Beam Melting), MANUELA aims at deploying an open-access pilot line facility, covering the whole production sequence, to show full potential of metal AM for industrial AM production.
At first, careful instrumentation and adaptation of LPBF & EBM machines will allow increased process reliability and speed. Secondly, the pilot line – including the adapted processes – will be deployed. The hardware layer will integrate novel process quality control monitoring and automated post-AM handling and processing. The line will be fed by design/optimization and AM process simulation workshops. Those workshops will collect continuous feedback from the physical parts of the pilot lines, to increase process reliability and robustness.
MANUELA relies on a consortium composed of industrial end user’s, suppliers, (material/powder, AM hardware, quality monitoring system, software, automation and post-AM treatment) as well as top research institutes in powder-bed metal-AM, covering full range of AM technology chain for pilot line deployment.
The deployed pilot line will be validated for use cases, covering wide span of applications including automotive, aerospace, energy and medical. To insure sustainability of the deployed line and its open access at project end, a dedicated exploitation plan will be established.

Deltagare

Lars Nyborg (kontakt)

Professor vid Chalmers, Industri- och materialvetenskap

Claudia de Andrade Schwerz

Doktorand vid Chalmers, Industri- och materialvetenskap, Material och tillverkning

Terpsithea Ketegeni

Projektkoordinator vid Forsknings- och samverkansstöd

Fiona Schulz

Doktor vid Chalmers, Industri- och materialvetenskap, Material och tillverkning

Abdul Shaafi Shaikh

Doktorand vid Chalmers, Industri- och materialvetenskap, Material och tillverkning

Samarbetspartners

ABB Sverige AB

Västerås, Sweden

Amires s.r.o.

Praha, Czech Republic

Biomedical Engineering s.r.o.

Kosice, Slovakia

Cardiff University

Cardiff, United Kingdom

Centre suisse d'électronique et de microtechnique (CSEM)

Muttenz, Switzerland

Chalmers

Gothenburg, Sweden

Chalmers Industriteknik (CIT)

Gothenburg, Sweden

Eidgenössisches Institut für Metrologie (METAS)

Berne-Wabern, Switzerland

Electro Optical Systems OY

Åbo, Finland

Enel

Rome, Italy

Friedrich-Alexander-Universität Erlangen Nurnberg (FAU)

Erlangen, Germany

Höganäs

Höganäs, Sweden

MSC Software Corporation

Munich, Germany

OEB S.r.l.

Camposanto, Italy

OSAI Automation Systems S.p.A.

Torino, Italy

Politecnico di Torino

Torino, Italy

Qioptic Ltd.

St Asaph, United Kingdom

RISE Research Institutes of Sweden

Göteborg, Sweden

Ruag Slip Rings AS

Nyon, Switzerland

Siemens industrial turbomachinery

Finspång, Sweden

Finansiering

Europeiska kommissionen (EU)

Finansierar Chalmers deltagande under 2018–2022

Relaterade styrkeområden och infrastruktur

Hållbar utveckling

Drivkrafter

Innovation och entreprenörskap

Drivkrafter

Materialvetenskap

Styrkeområden

Mer information

Projektets webbplats

https://manuela-project.eu/

Senast uppdaterat

2020-09-02